Santec Exim Private Limited Gurgaon, Haryana

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Company Factsheet

Nature of Business: Manufacturer
Total Number of Employees: 101 to 500 People
Year of Establishment: 1999
Legal Status of Firm: Private Limited Company
Annual Turnover: Rs. 10 - 25 Crore
GST No.: 06AAHCS7908K1ZX
CIN No.: U51909DL2003PTC123435

Compay Profile

Santec Group is among India’s leading manufacturers and exporters of industrial presses. The product range consists of hydraulic presses, compression molding presses, deep drawing presses, transfer & injection molding presses, vacuum molding presses, plastic injection molding machines, scrap baling presses, SMC molding presses, etc. The products are either supplied as stand-alone systems or complete on-site system installation is done on turnkey basis. The company also provides spare parts as well as regular after-sales-services.

Established in the year 1998, Santec Group has strengthened its share in Indian and overseas markets by judiciously using its resources, ethical business practices and aggressive marketing strategies. With business acumen and professional excellence, the company aims to attain and retain the position of leadership by developing highly innovative and functional technologies indigenously. But while doing so, the company remains committed towards the cause of environment by adopting Eco-friendly measures.

Santec Group never relishes on past laurels and accolades and consistently pushes the limits beyond the imagination to ensure customer delight – each time and every time. The company seeks to achieve it desired objectives by investing in advanced technologies, recruiting compatible human resources, creating brand imaging and remaining in the state of customer obsession. Precisely, Santec Group vouches to meet the unique needs of its customers by benchmarking quality and customer services.

History

Santec Group is one of the leading manufacturers and exporters of hydraulic presses, rubber & plastic moulding machines and several other industrial machinery. At present, the 70% of the entire production is dedicated to export. Santec has started its operations in the year 1999 mainly as a trading company. Later on, it has progressed quantitatively and qualitatively to become one of the leading manufacturers and exporters from India. The company exports its products to countries like Europe, USA and Middle East. The milestones of the company are given as follows:
March
1999
Company established as a trading organizations for hydraulic cylinders, power packs units & small capacity presses.
October
1999
Purchased a small workshop at the outskirts of the Delhi.
December
1999
Received Govt. Import Export Code IEC license from Indian Government to start export of hydraulic presses & rubber machinery.
March
2000
First export consignment dispatched to Sri Lanka.
August
2000
Shifted to a bigger workshop in Mundka, Delhi, to meet the demand of customers all over the globe.
2000-2001Successfully commissioned one complete rubber parts manufacturing parts in Sri Lanka.
September
2002
Received “International Trophy for Quality” Award from France.
2003Achieved 50% of turnover by export to 10 countries. Received membership of EECP, Govt. of India.
2004Achieved 50% of turnover by export to 20 countries. Received membership of AIRIA (All India Rubber Industries Association).
2005A new production unit started to cater the customer's demand. Agent in more than 30 countries worldwide.
2006Membership of CII (Confederation of Indian Industries) received.


Organisation Chart

Having a well-defined hierarchy within organization makes it possible for effective internal and external communication. That is why Santec too has a defined position in the organization hierarchy. This ensures extremely effective communication within the organization with accurate dissemination of messages like decisions, announcements, notices, informal/formal notes and any peculiar enterprise information. It also helps to process and understand a large amounts of information and to send them to concerned departments.

Vision & Mission

In order to ensure strong development of the company and secure long term success, Santec is committed to conduct business with fairness, honesty and transparency. The company vows not to undermine the trust of its customers and follow ethical practices to achieve its business objective. Santec's endeavors are guided by its Mission & Vision, which are as follow

Vision
  • Recognizing and adopting the changes and values of modern markets.
  • Global leadership through demonstrating passion and acting upon the meaningful purposes.
  • People development by encouraging talent and creating opportunities.
  • Integrity with stakeholders by conducting business dealings in ethical manner.
MissionAt Santec Group, the mission is to create value for every stakeholder by seizing opportunities worldwide. To achieve the same, Santec will:
  • Become an integrated enterprise to provide vertical and horizontal reach to all the stakeholders.
  • Create a strong global supply base.
  • Consistently achieve customer delight through value added activities and world class products.
  • Work to achieve the status of “best partner” for global business partners.
  • Strive to become a knowledge rich organization acknowledged for innovative approach.
  • Underpin efficient and responsive systems to take decisions and to manage risks thereof.
  • Attract and retain best talents for global competitiveness.
  • Fulfill our commitments towards environment and communities.

Customers & Quality

Customers & Quality
Santec's objective is excellence, using best achievement against which to set future standards. This is achieved by putting Quality & Customers at the heart of the organization. The company vows to create a real value for the customers by helping them to take their business into level-next. It works continuously to provide high quality products and pro-active services. The core business ethics of our company are: Initiating Improvement To achieve this goal, Santec is committed to a continual improvement process. This is efficiently done by gathering data from management review meetings, internal audits, customer's feedback, scrap analysis, etc. The data is used to initiate corrective action through a well defined Quality Management System. Operational Excellence To establish a new benchmark of operational excellence through quality, technology, speed, performance and innovation. This has enabled the company to provide its customers with various decisive advantages. Commitment to Stakeholders To treat suppliers fairly as an integral part of the company's total capability to serve customers. High performance and ethical behavior are the two pillars of sustainable business growth of Santec.

Enterprise & Innovation

Enterprise & Innovation
Santec upholds the longstanding culture of enterprise and innovation. The company invests considerable resources in Research & Development activities. All the endeavors are shaped to meet the customer's emerging needs, while setting new trend in the industry. Santec has outlined the path towards becoming an ' Intelligent Factory' as an example of long term innovation strategy. It vows to develop a picture of the future by:

People

People
Santec has a very clear picture of what its capabilities should be to achieve business excellence. For this, The company has a defined process and a guiding logic in place, by which, capabilities across diverse business can be identified. Santec make sure that the HR system has processes and procedures aligned accordingly to enhance those qualities and capabilities.

What is today a corporate buzzword worldwide has been a way of life with Santec for over decades now - Human Resources Management. People are the biggest asset of the company. The human resources management strives to ensure continuous organizational growth by nurturing the strengths of the employees and providing the environment and opportunity for every individual to rise to his/her highest potential. Ethos of Santec's Human Resource Department include the following:

Community, Environment and Business Ethics

Community, Environment and Business Ethics
Santec strives for sustainability with a holistic approach. The company evaluates every aspect of the business and operation that impacts the environment, as well as the products, services and solutions that it brings to the marketplace everyday. To succeed in this approach, it has formed a sustainability team that comprises of a cross-functional team leaders from key areas of operation. Team leaders have the expertise and the responsibility within their specific organizations necessary to ensure that Santec sets the right strategies, implements effective actions and conducts continuous monitoring and performance measurements.

Being a responsible corporate citizen, Santec is committed develop environmentally compatible, climate-friendly products, solutions and services. The company is responsible to:
  • Act with integrity at all times
  • Comply with the regulatory framework applicable
  • Meet standards of good corporate governance
  • Play major part in safeguarding the environment
  • Contribute positively to the communities in which it operates
Santec's Commitment Developing technologies helping the customers to increase economical success, while effectively reducing emissions of pollutants

Research & development activities with the goal of developing environmentally compatible and climate-friendly products, solutions and services are always in the heart of the management philosophy

Specific goals to support the improvement of company's own energy efficiency and industrial operations

Customer Oriented Approach

Customer Oriented Approach
Santec's approach is to focus on customer's needs first, to understand their requirements, objectives and what they want to achieve. The company then designs and implements the best solutions – applying sound principles of engineering and project management to achieve measurable results, on time and within budget. Acting as a single point of contact, Santec assures seamless integration of the functions to exceed the expectations of the customers. The company delivers best value to its clients through: Error-Free Products and Services On Time Every employee at Santec is responsible for the quality of his own work. The organization's goal is to reduce variability to achieve zero defects in our products and services while improving cycle times. A common set of metrics is used to measure, report and drive improvement. Each & every defect is eliminated by systematic corrective and preventive measures. Continual Improvement Santec identifies & implements best demonstrated practices, throughout the company, with a continual challenge that identifies opportunities of innovation & improvisation. The Santec team understands that an important method for improvement is motivation, education and development of every employee. This joint responsibility is shared between employees and management, with an aim to exceed standards of performance & customer expectation. Customer Satisfaction Success at Santec depends on customer satisfaction. The company strives for extraordinary performance in every area of its business. Santec will only have satisfied customers, only when it understands client's needs, requirements and preferences, and when its performance in every area is aligned to meet or exceed client's expectations.

SWOT Analysis

SWOT Analysis
The SWOT analysis has helped the company to identify its strengths and weaknesses and relate them with forward looking opportunities and threats. It has served as a powerful tool for analyzing both complex qualitative and quantitative facets of an investment decision. The results of this analysis have been fed into marketing and organizational strategic plans to formulate a successful business strategy. Strength
  • Hi-tech manufacturing facilities with highly qualified and experienced workforce.
  • Flexibility in business approach to accommodate unique requirements of the customers.
  • Customized solutions based on the proven engineering concepts.
  • Aggressive marketing strategy with round the clock customer services.
  • Excellent logistic support to ensure on-time delivery of the products
Weakness
  • A single platform to demonstrate capabilities, world wide
  • Communication with global clients
  • Sustainability and environmentalism sometimes mean extra costs for the customers
Opportunities

Future Initiatives

Future Initiatives
Diversification is the way to build a brand recognition and clout in the International market. The company aims to build sustainable partnership with the world's leading companies to deliver technology at its best. It utilizes ground research competencies to build momentum for a change in the industry. Santech continuously works to design and develop innovative presses that will provide the customers a significant advantage of lowest life cycle cost.

The company is poised to enter into a new era of growth and development with analysis of the implications of growth-based economics, while identifying the areas for expansion. This philosophy has steered a meticulous path for new business ventures, product launches, technology incorporation etc.

Extensive research is conducted to design and develop cost-effective machines that provide eco-friendly operation. The company is making all the effort to expand its operation and quality conscious customer base in different nooks and corners of the globe.

Santec Team

Santec is devoted to its human resources, as the people are company's key strength. The company has best of the talents that create an awesome base of expertise. Santec has a core group of professionals, who are well versed in the production of hydraulic machines. The team boasts of eminent professionals from different disciplines right from engineering to the management. The power players of the core team are:

Mr. U. K. Sangal, CEO The founder of Santec, successfully led the company through significant growth within a very short span of 10 years. He has good market knowledge & understand what customer Expect from the manufacturer. He is the person responsible for formulating strategies regarding the progress of the business. He always places customer’s requirement at the top. He is also entrusted with the responsibility for product development, brand positioning, advertising, promotional campaigns, media publicity etc. his in – depth knowledge on machinery building & more specifically the hydraulic presses, Rubber & Plastic machinery has enabled SANTEC to further develop the quality & become the industry leaders in machinery building sector. He is holding B. E. (Bachlor degree) in production engg. From Puna University & have worked in many leading industries before starting Santec.

Age:- 38 Years

Ms. Richa Sangal (Director – Mktg. & Admin) She is a founding member of the company & is largely responsible for establishing SANTEC’s operational infrastructure. Today she is actively involved in formulating New strategies to develop New markets for Santec’s products. She is mainly responsible of marketing, administration, Business development in different countries & operations functions.

She is holding Bachlor degree in Math (Honours) from Delhi University & can speak Spanish & English fluently. Earlier she has worked with multinational companies including GE Capitals Gurgaon.

Working Experience:- 5 Years
Age:- 29 Years

Ms. Ekta Sehgal (Manager – Sales & Commercial Matters ) She is one of the most important & reliable pillar in Santec’s progress & presently leads & drives the commercial & sales department . She joined SANTEC in 2001 & revolutionized the commercial programme of Santec. Earlier , she was handling purchase department of SANTEC .She developed many New vendor’s during her tenure & developed strategies to purchase right quality of material at competitive prices & at right time. She reduced inventory of Santec without effecting production programme of Santec.

Considering her great skills , she is given the responsibility to handle commercial & sales matters . She is very sincere & hard working women at SANTEC

She is holding bachelor degree in Commerce from Delhi University.

Working Experience:- 8 Years
Age:- 34 Years

Employee Responsibilities

Employee Responsibilities
Santec Group complies fully with all the laws governing its operations in order to conduct its affairs as per the highest legal and ethical standards. This compliance aims to receive recognition as the good corporate citizenship and a law-abiding enterprise. The pursuance of this policy proves that the company maintain integrity in all of its interactions with employees, customers, partners and government. The company also maintains communication and arranges training programs to provide its employees with an understanding of the company's expectations with respect to its policy. Each employee is accountable for the adherence to this policy.

Responsibilities of Every Employee
  • Each employee should avoid any involvement in acts known to be illegal, unethical or otherwise improper.
  • Every employee should have a working knowledge of the laws and regulations affecting his/her responsibilities.
  • Every employee should seek guidance from his/her supervisor or any designated person whenever in doubt about his/her responsibilities under this policy.
  • Every employee should bring notice to his/her supervisor or the designated person about the possible violations of this policy. If a possible violation is discovered, the matter should be immediately reported to an appropriate supervisory authority.
  • The managers should provide periodic review designed to assure adherence to this policy.
  • Every manager should take appropriate action to assure that his/her subordinates comply with this policy.


Production Facilities

Production Facilities
Santec has state-of-the-art infrastructure located at a prominent industrial area in New Delhi and Gurgoan (Haryana, India). The company has three subsidiaries with their own establishments and within their installed capacity, there are advanced and integrated facilities for production and delivery. At all three units, the production management and operations mechanism conform to international standards. The company is well-equipped with best-in-class facilities to undertake complete product development process right from designing to packaging and export. With world class CNC and conventional machines, Santec ensure requisite quality, standards and finishing. The entire operations are managed by a team of high-caliber employees from different disciplines. The facilities include: Machining Facilities Production unit has in-house facilities for precision machining operations like reaming, turning, drilling, tapping, milling and broaching. Welding Facilities There are facilities for MIG Welding and TIG Welding facilities. Tool Room Facilities Full fledge Tool Room facilities is available under one roof. The tool room is equipped with latest machines that facilitate in early and accurate production. Design Facilities There are latest software related to CAD/CAM, which provide excellent assistance in precision designs. Surface Treatment Facilities A wide range of special facilities is available for various product treatment purposes including plating plants, ED coating, painting and powder coating.

Post Production Facilities

Post Production Facilities
Sustainable and productive manufacturing begins with innovative engineering concepts and advanced facilities. Santec has best of the facilities for post production involving different process such as packaging, labeling, skid mounting of the machines, inventory management, etc. All the operations are backed by team of well trained professionals, who ensures flawless execution of the orders. Santec's post production facilities include the following:

Packaging Santec has a state-of-the-art packaging facilities backed by the team of well trained professionals. The complete process of packaging is done in a single line, using a wide range of packaging material. Transport and packaging requirements are considered early in the product design process. Environmental friendly packaging materials such as cardboard, wooden crates, etc are used. The packaging is palletized for easy forklift, facilitating easy loading and unloading.

The complete packaging process is carried under the supervision of experts. The boxes are stuffed to protect the machines from damage during transit. Every consignment is labeled using hi-tech packaging and labeling machines. Special material handling equipment ensures safe transportation of the packed consignment. Santec's specialized team makes sure that the packaging complies with the relevant legislation of the importing country.
Inventory Management Santec's inventory Management is designed to meet the dictates of the marketplace and support the company's strategic plan. The company has facilities to track purchases, receipts, shipments, returns and adjustments. This helps in efficients of large inventory of spare parts, ready to deliver machines, standard hydraulic equipment, etc. A complete control over the inventory helps the company to significantly reduce freight costs, shorten lead time, improve shipping performance, and reduce raw material purchasing & labor costs.

Research and Development

Research and Development
Santec has made concerted efforts to align its R&D focus with the objectives to achieve technological competence and self-reliance. The company undertakes extensive research and development projects in various thrust areas in technologies and engineering. The progressive intensification of R&D activities has led to the formation of a core team of highly qualified and technologically skilled manpower in key areas. It has also contributed in the the creation of modern research facilities.

Santec realizes that strategic partnerships with leading corporations with huge R&D capabilities will play an increasingly important role in the coming future. Hence, it forges partnership with key institutions. The company fosters many such endeavors that cut across various disciplines, with the aim of developing appropriate technologies. While forays are being made into frontier technology areas, technologies that suit the needs of the community are also being developed. Santec's forte lies in its research ambience in core disciplines, outstanding intellectual capital, excellent infrastructure and its ambition towards achieving excellence in technology. In a world increasingly propelled by technology, Santec remains committed to basic long-term research as the foundation for future development. The company emphasizes innovation and technological development through its robust R&D axis. Research and Development Resources With cutting-edge research and continually updated development programs forming the main pillars of its strategy, Santec's strengths lie in its people and facilities. The company has facilities like:

Career with Santec Hydrofluid Engineers

Career with Santec Hydrofluid Engineers
The company is looking for top-flight professionals with an interdisciplinary approach and global thinking. If you seek a career that challenges and inspires you, consider Santech. Working with Santech gives you an opportunity to explore and map out a dynamic career path tailored to your personal growth. The company invites talented team players with an open mind, in-depth knowledge and a willingness to work internationally.

Career at Santec offers

Campus Aspirants

Campus Aspirants
Santec offers numerous entry-level opportunities in a promising and future oriented industry. Candidates who have are a graduate (technical college or university), preferably with a technical or business-management orientation can apply for different positions. The company provides a special induction training for entry-level that combines teamwork with a personalized development plans.

What to Expect

Online Application

Online Application
Santec has been an employer of choice for top-notch professionals, who see every challenge as a path for growth and development. No matter what is your field, there are vacancies where your talents can be applied. Click on the following link to post your resume, the HR team from Santech will soon get back to you with the right opportunity.

Process Approach

Santec follows a technologically advanced process of converting raw materials to high-end industrial hydraulic plants. The company has a fully integrated manufacturing unit, where there are in-house facilities to process every operation related to product development operations. Santec, in its consistent efforts to serve customers better, welcomes feedback in any form. The feedback plays pivotal role in formulating strategies that increase the level of customer services and products' quality.

Once the order has been received from the customers, Santec follows a streamlined method for the processing. Entry of the order is done in a systematic manner to identify every detail. Customers credit is thoroughly checked. If the company is satisfied with the credentials, the order is approved and sent to the logistic department. The department matches order specifications of the customer with the inventory. In case of the availability of inventory, the shipment schedule is planned and a date of delivery is confirmed upon, as per discussion with clients. The delivery notification containing all shipping related documents is prepared with details of in-transit warehouse point to process the shipment. Finally, the order is shipped, bill is prepared and sent to the client via. mail.

In case the ordered products are not in the inventory, they are planned for production. Wherein, the process starts with checking the availability of raw material. Condition when there is availability of required raw material, the production is scheduled. Whereas in the absence of required raw material, it is procured from the vendor. Once the vendor delivers the raw material, stringent inspections are conducted to asses the required quality and the approved material is forwarded to the production department. In case material received from the vendor is does not meet the outlined specifications, it is reverted back for replacement.

Once the production unit receives the required raw material, product design and other inputs, it proceeds with the production schedule. The products are manufactured as per GMP standards and final product is subjected to stringent quality check, prior to shipping. In case of any defect in final product, the production is re-scheduled for the same.

The final products are packed and shipped as per pre-defined details. The entire documentation process involving bill details, freight charges, permits / customs etc., are compiled and mailed to the client.

Services

Services
Alongside a wide range of industrial hydraulic presses, Santec offers a host of value-added-services to its clients. The services are suitably tailored according to the specific needs and requirements of the customers. Santec is competent to impart high-tech services, as it can handle most complex technological complexities. The offered services are intended to ensure effective return of customers' money. Santec has a team of core professionals, who have years of experience in the relevant field. The wide range of talents and backgrounds among the staff ensures unique insight required to effectively apply high-end industrial presses. Some of the services that are offer to customers include: Turn Key Solutions Santec supplies industrial presses on turnkey basis. The service ambit includes conceptualizing, designing, fabrication, installation and commissioning. Every turnkey solution is tailored uniquely, which are based on the exact requirements of the customers. Right from material selection to transportation and technical support, Santec acts as a one-sop-shop. With us, clients will be free from the worries of work progress, quality, timeliness and cost overruns. Consultancy Santec provides consultation with detailed reports regarding the use of its industrial hydraulic presses and other machines for industrial applications. The company has a team of core professionals, who have years of experience in the relevant field. The cumulative talent from different backgrounds among the staff ensures unique insight required to effective application of high-end products. Renowned experts and engineers provide advice on designs, specifications and dimensions, suitable for clients' requirements. It also forecasts the aspects of product application and estimates cost and probable time in the development of the specific products. Technical Support Technical support includes all sort of helps required by clients at the time of installation and commissioning the industrial hydraulic presses. Support services definitely solve specific problems that arise with the application of such high-tech machines. Highly qualified and experienced professionals visit the customers' site to ensure smooth running of the machines as well as trouble shooting. Spare Parts Supply Santec also maintains ready stocks of original spare parts in its inventory for replacement purposes. For all models of the industrial hydraulic presses, original replacement spare parts and other consumables are supplied. Original parts ensures higher production, long service life and minimum downtime. Customization Santec has great expertise in manufacturing a wide range of industrial presses. Moreover, the company can suitably modify the specifications of the machines to accommodate the needs or preferences of the customers. Customization is done in minimal possible price – depending upon the work specification. Transportation Santec can supply industrial hydraulic presses anywhere in India and world. Since all the three production units are situated in the industrial areas in and around New Delhi, it is very easy for the company to transport the fabricated part anywhere without any hassle. Complete documents and related accessories are also provided alongside. Client Training Services A highly qualified and experienced team of technocrats visits the customers' facilities to provide training to their workers regarding the proper handling of the machines. The training module can be either standard or tailor-maid.

After Sales Service

Santec is one of the leading manufacturers and exporters of a wide range of industrial hydraulic presses. Any such industrial system requires complete technical support and prompt after-sales-services, Santec provides 24x7 post sale support to meet any technical support required by the customers. The after-sales service operations are designed to substantially increase the efficiency of the customers' plants and production capacity. In lieu of its exceptional after-sales service, Santec gets solidifies its customer loyalty.

However, providing such world-class services aren’t easy. The efficiency of the service operations is maintained through collaboration and integration between different business units and their respective processes. Integrated services from Santec help customers to streamline and align their own operations. Moreover, the after-sales services also include customer support, field service, warranty and claims management and service parts management. This end-to-end approach enables comprehensive visibility and high efficiency. The various facets of Santec's after-sales services are: Inspection Services Santec offers tailor-made inspection for the analysis and ranking of the its equipment or plants. Cost-effective and reliable, these inspections are subjected to generate information regarding the types of potential damages that may inflict on the plants. Using advanced tools, the experts collect the data from inspection and analyze it with known industry facts and determine the potential problems. This provides the customers to focus on the maintenance resources in a timely manner. Shop Supervision Santec provides supervise various production processes at customers' facilities to verify the conformity of the plants for proper functioning, as per the requisite codes and standards. Shop supervision services extend a dual benefit. While they provide corrective measures to the working plants, they also ensure preventive measures. On-site and off-site inspection is done with expertise to handle any sort of problem. Project Management Santec provides its clients with a range of project management services to enhance the capacity; to modify the existing specifications; to fine-tune the plants as per new codes, etc. The company assists customers through each stage of the project right from conceptualizing to the commissioning and verifying. Auditing Services Santec offers its services for auditing the machines and plants on periodic basis. Auditing services involve technical audits being carried out at vendors/suppliers facilities. The service scheme consists of a range of tailor-made programs including single visit as well as operating complete vendor appraisals and control schemes.

Advantages of Santec Hydraulic Press

Advantages of Santec Hydraulic Press
Hydraulic presses offers a range of advantages over mechanical presses. They provide high performance and superior reliability in almost every application. To ensure flexibility, various levels of sophistication are available right from simple mechanical control to digital control. At Santec, engineers and research professionals consistently work to improve the products' technology to make them suitable for different types of applications. These improvements are applied to standardize the designs for better efficiency and rigidity. All these efforts ensure following advantages: Heavy Duty Guide Bushings Ram slide bushings are designed to be low maintenance, non-wearing components. There is no wear of the bushing surface, if ram is periodically lubricated. The bushings are designed to last the life of the press. Service and Reliability Every system is engineered using proven methods. Once engineered, they are subjected to rigorous testing. Regardless of the level of sophistication, each system undergoes an exhaustive review for continuous duty cycling, insuring hydraulic system integrity and performance at peak production rates. Full Power Stroke Unlike mechanical presses where full power is delivered only at the bottom, full pressing force can be delivered at any point in the stroke in hydraulic press. Full tonnage is achieved throughout the stroke. Other advantages include faster set-ups and no time consuming job of adjusting the stroke nut on the slide to accommodate different dies. Built-in Overload Protection A 100-ton hydraulic press exerts only 100 tons pressure. Therefore, no need to worry about overloading or breaking the press or smashing a die. When hydraulic press reaches its set pressure, that's all the pressure there is. The relief valve opens at that limit and there is no danger of overload. Low Operating Costs Hydraulic presses provides dual benefits of low operating costs and low initial costs. The significant cost advantages is because of few moving parts. Breakdowns are very rare and if occur, they are usually minor. Typical maintenance include replacements of packing, solenoid coils and occasionally valves. Larger Capacities Stroke lengths of 12, 18, and 24 inches are common, however extra stroke length is easy to provide. Open gap can also be added without much additional cost. In addition to this, large table areas and small presses with big bed areas can also be provided. Tonnage of the press is not indicative of bed size. Large 200-ton presses with relatively small beds are available.
More Control Flexibility Hydraulic press power is easy to control. Various factors can be adjusted to fit a particular job such as ram force, direction, speed, release of force, duration of pressure dwell, etc. Jobs with light dies can be done with the pressure turned down. Timers, feeders, heaters, coolers and a variety of auxiliary functions can be brought into the sequence to suit the job. The ram can be made to approach the work rapidly, then shifted to a slower speed before contacting the work. Greater Versatility Within its tonnage range, a single hydraulic press can perform a wide variety of jobs such as deep draws, forming, shell reductions, urethane bulging, blank and pierce, press fits, stake, punch, straightening, metal forming, abrasive wheel forming, bonding, broaching, ball sizing, plastic/rubber compression and transfer molding.

Selecting a Hydraulic Press / Buyers Guide

Selecting a Hydraulic Press / Buyers Guide
Proper selection of a hydraulic press for a particular application has prime importance. If you find it confusing to decide the set of specifications required, then consider the following points to arrive at a conclusion.

Tonnage

Usually the tonnage required to do a job by hydraulic press is similar to that of mechanical press. There is no real difference. However, the tooling is usually interchangeable. There may be certain applications like deep drawing where the full power stroke of a hydraulic press reduces the tonnage. But, there are no known instances where using a hydraulic press requires more tonnage. Often, selecting press tonnage in the typical press room is little more than guesswork. As for example, a job is successful on a 100-ton mechanical press. The job may never have been tried at 75 tons or at 50 tons. With a hydraulic press, tonnage can be quickly and easily adjusted, tuning the press to precisely the right tonnage for each specific job.

Machine Action

The effect of the stroke on the work is almost same as with a mechanical press in most cases. However, there are some specific limitations. Drop hammers and mechanical presses do a better job on soft jewelry pieces with sharper coining action. However, the full power stroke of the hydraulic presses produce significantly better results in actions like deep drawing, etc. Otherwise there are very few examples where the application of 100 tons of hydraulic force produces any significant difference.

Press Selection Type

Depending upon the end-requirements, press selection type is chosen. As for example, open-gap presses provide easy access from three sides. At the same time, 4-column presses ensure even pressure distribution. Additionally, straight-side presses offer the rigidity required for off-center loading in progressive die applications. Several other factors also play important role in deciding the type of press. For example, more critical the work and the more demanding the tolerances, the greater the reserve tonnage capacity should be.

Accessories

Hydraulic presses are offered with a wide array of accessories such as:

Quality

There are presses for light-duty, which are capable of spanking the work momentarily and reversing. On the other hand, there are heavy-duty machines designed for general purpose metalworking applications. Here are just a few construction points that will provide a basis for comparison of one machine with another:

Quality & Safety Policy

Quality & Safety Policy
Santec is committed to comply with all applicable international, national and local rules and regulations pertaining to its industry sector. The company's continued commitment to excellence assists it to stay ahead and effective continual improvement ensures the advantageous edge. In the same line, the company adheres to international best practices for addressing its Quality & Safety Policy, whose guidelines are: Quality Policy Santec endeavors to attain the position of leadership in its industry sector as well as to achieve complete customer satisfaction through:

  • Continual improvement in processes and techniques to make them efficient in accordance to international best.
  • Creating value to employees, partners and clients.
  • Meeting statutory and regulatory requirements.
  • Involving employees in continual quality improvements.
  • Establishing measurable quality objectives and performance indicators at various levels.
Safety Policy Santec is at all times aware of it's managerial, moral and legal duty to protect it's employees from situations likely to create accidents. The company assures its full commitment to watchful management and supervision in order to create sites and workplaces where possibility of accidents is kept at minimum.

At all times, Santec takes all precautions necessary to secure the safety of it's employees, which are outlined as follows:

Quality Objectives

Quality Objectives
Santec identifies those key result areas as quality objectives, which overall affect the process and hence the quality. Therefore, quality objectives are established to ensure continual improvement in the organization's performance. Moreover, it is also ensured to measure these quality objectives so that these can be effectively and efficiently reviewed. At Santec, the quality objectives are:

Quality Assurance Plan

Quality Assurance Plan
Quality Assurance Plan is a critical part of any project, as it enables to agree a set of quality targets with the customers. It then helps in monitoring and controlling the level of quality, which further indicates the level of adherence to the targets. The purpose of quality assurance plan is to direct and facilitate the establishment of quality assurance activities with in processes used to deliver right products and services to the clients. This also makes sure of the quality of the goods delivered.

Policy

Quality Assurance Plan describes the principles, processes and procedures used to support the regular delivery of high quality products and competitive services. The quality assurance process is concerned with establishing the authority of the quality assurance function, standards, procedures and their monitoring and evaluation to determine quality in relation to established standards. Quality assurance activities concentrate on the prevention of problems through the continuous improvement of processes.

Quality Assurance Team

At Santec, there is a dedicated quality assurance team. Management is determined to protect the team’s independence in dealing with the process quality – for both products and services. Management also helps the team to formulate the roles and responsibilities of each individual of the team.

Roles & Responsibilities

The main function of the quality assurance team is to guide the technical staff to gradually improve the standards relating to quality. Quality assurance team will initiate the process and will take part in each and every phase of the process. The roles and responsibilities of quality assurance team are:

Quality Assurance Procedures

Different methods and techniques are applied for the specific quality assurance activity. These are:

Review Process

The various parameters on which the review of any process is done are:

Quality Assurance Activities

Quality Assurance Activities
Quality Assurance Activities or QAA is designed for product evaluation and process monitoring. They also assure that the product development and associated processes are correctly carried out as per the process control plan. Products are monitored for conformance to standards and operations are monitored for conformance to procedures. Quality Assurance Activities not only assure the existence of clear and achievable standards but also evaluate the compliance of the products to the established standards.

In Quality Assurance Activities, audits are the key technique used to perform product evaluation and process monitoring. At the same time, they also assure that appropriate steps to carry out the process are being followed. Moreover, management plan review ensures that appropriate methods are regularly supplement to these processes. Audit report to management consists of the findings and recommendations to bring the development into conformance with standards and/or procedures. QAA assures that:

Governance & Compliance

Governance & Compliance
Santec Group is committed to conduct its entire business by complying with all the legislative laws and regulations that govern its industry sector. Following highest ethical standards, the company have established its reputation as a responsible corporate citizen. Company's corporate compliance program is driven by its mission that is focused towards the overall benefits of company's customers, stakeholders and employees as well as the communities, at large. Santec Group has laid down policies and procedures to guide its employees and managers, establishing their duties and responsibilities. Besides, additional policies and procedures are issued from time to time. The basic policies are mentioned herein:

Legal & Ethical Conduct
The company conducts its business in compliance with all laws, rules and regulations.

Work Environment
Following the principles of equality, the company ensures fair employment to people without any discrimination on the grounds of a race, caste, creed, religion, sex, age, disability, citizenship or other status.

Fair Dealing
As per the company's policies, each and every employee has to deal fairly with the company's customers, suppliers and competitors. Unfair advantage is allowed through manipulation, concealment, misrepresentation, unfair dealing and abuse of privilege.

Production Ethics
The company is committed to manufacture safe and effective products and endeavors to exceed the regulations promulgated. In addition, the company will comply with all applicable laws and regulations relating to the environment and occupational health and safety.

Positive Competitive Practices
The company will compete in all business opportunities fairly, ethically and legally. However, it don't divulge production plans, business strategies or any other confidential information with the competitors.

Accurate Recording and Reporting
As accurate information is mandatory for the company to satisfy the legal and statutory obligations, all employees are directed to record information accurately and honestly.

EHS - Eco-Friendly Practices

EHS - Eco-Friendly Practices
Santec Group follows international best practices for its environmental management system and occupational health and safety management respectively. The company is committed to protect the environment and to promote the safety and health of its people at the workplace. According to its Environment Policy, Santec Group
  • Complies with applicable local and national environmental legislation.
  • Strives for continual improvement in our environmental policies from time to time.
  • Efforts to create environmental awareness among its employees.
  • Enhances the green cover up to the maximum level at its facilities through tree plantation.
  • Uses only those production machines that use optimum energy.
  • Adopts Eco-friendly production methods and practices that prevent ecological degradation and ensure minimum inconvenience to society.

Santec Group accords high priority to occupational health and safety. In this endeavour, the company strives:
  • For the continual improvement in health & safety policies.
  • To spread awareness about occupational healthy & safety among employees.
  • To maintain assets so as to enhance their aesthetic appeal.
  • To optimize the use of energy, cause minimum negative impact to the environment.
  • To ensure safety of the personnel.
  • To comply with local and national laws and regulation for occupational health & safety.

CSR - Service Towards Society

CSR - Service Towards Society
Corporate Social Responsibility has always been an integral part of the Santec Group's vision and the cornerstone of company's core value. The group defines CSR as making socially responsible products. It also believes in engaging socially responsible employee relations and making a commitment to the society. The company bestows enormous importance for discharging its overall social responsibilities to the society at large.

At Santec, the essential component of corporate social responsibility is to care for the society and stakeholder. The company endeavors to make a positive contribution to the underprivileged communities by supporting a wide range of socio-economic, educational and health initiatives. In fact, many of the projects or programs are driven by active participation from company's employees. Santec's commitment to address important societal needs extends throughout its philanthropic outreach programs driven by the group itself.

Established for the purpose of improving, guiding and inspiring the lives of the underprivileged, Santec Group facilitates direct assistance and resources to individuals, families and charitable organizations. Personal opportunities are also provided directly to those, who have little or no access to any assistance. Santec Group has taken up several initiatives to improve living conditions of the underprivileged and make a positive difference in their lives.

Santec Group is committed to provide all round help for those who are working for the cause of the society. Company's efforts are directed to help such non-government organizations financially. Santec donates to those organizations and NGO’s that are engaged in
  • Woman & Child Empowerment
  • Environmental Safety
  • Medical Research

Conduct Policy

Conduct Policy
Santec Group has adopted a set of standards for conduct, which provides guidance to its employee in recognizing and dealing with ethical issues. It is every employee's obligation to learn and apply these rules and asks questions in case of any unclarity. This helps them to maintain a culture of integrity, honesty and accountability. These standards of conduct apply to all officers, directors and employees of Santec Group. Each employee is responsible for complying with the policy statements.

Fair Dealing
The company does not gain any advantage through the use of concealment, manipulation, misrepresentation of facts and abuse of privileged information or any other unfair dealing. Besides, the company strictly prohibits possessing improper trade secrets and illegally appropriating proprietary information.

Confidentiality & Asset Protection
Confidential information including all non-public information are never disclosed. Employees are not allowed to use confidential or proprietary information for his or her own personal gain.

Export & Import Regulations Compliance
The company is committed to compliance with all laws and regulations concerning the export or import of products, services and technical data.

Insider Trading
All employees who have access to confidential information about the company or its trade are entitled not to use or share that information other than legitimate business works. The confidential information refers to all those important information, which are considered by an business entity before making a decision to do business with company.

Work Environment
The company employ, train, compensate, promote and provide other conditions of employment without regard to a person's caste, creed, race, religion, sex, age, disability and citizenship. The company maintains strict policy towards sexual harassment and any harassment on the above mentioned criterion.

Conflict of Interest

Conflict of Interest
As per the company's long-established policy, all employees avoid any situation that conflicts their personal interests with the interests of the company. Santec Group never interfere with the rights of employees to engage in outside business or other activities, if that do not conflict with employees' obligations to the company. The company will not encourage any outside business or other activities for its employee that will influence or hinder their duties for the company. Employees are expected to promptly disclose a potential conflict of interest to their supervisor in order to find out appropriate solution to the situation.

The situations would be regarded contrary to company policy:
Other activities that would be regarded as unethical and contrary to company policy are:

Our Clients

Our Clients
Santec Group is one of the most reputed companies in the field of hydraulics all over the world. The company has achieved the position of leadership globally in its industry sector. It becomes possible due to Santec's commitment towards quality and customer satisfaction. In fact, company works to achieve customers' delight rather than just customer satisfaction. It also believes to develop enduring business relationship with its customers on the principle of mutual growth. All these contribute to the exponential growth and a vast customer base worldwide. The company supplies its products to over 30 countries in all continents.

Global Presence / Our Network

Global Presence / Our Network
Being a customer oriented company, we respond quickly to the customers' request right from simple query or price quote to purchase orders. In addition, we have ventured into rapid market expansion beyond the shores of India to have a strong global footprint. We have maintained a record for 100% delivery schedules within the mutually agreed time-frame. Our efforts help us gaining a vast clientèle across the globe and we are exporting products to following countries:

  • USA
  • Belgium
  • Oman
  • Uganda
  • Malaysia
  • Australia
  • Venezuela
  • Syria
  • UK
  • France
  • Saudi Arabia
  • Egypt
  • Singapore
  • Indonesia
  • Kuwait
  • Iran
  • Colombia
  • Yugoslavia
  • UAE
  • Bangladesh
  • Seychelles
  • Vietnam
  • Kenya
  • Chile
  • Russia
  • South Africa
  • Sri Lanka
  • Nigeria
  • Bahrain
  • Nepal

Testimonials

Testimonials
At Santec, 100% customer satisfaction is the ultimate goal. We are proud to have clients from all over the world. An extremely powerful marketing tool that many businesses often forget to use is the testimonial. It exactly express what others say about any company's product, service or business. It is more convincing than what companies might proclaim. The reason is obvious, as customers often doubt what businesses say about themselves, but believe what other customers have to say. And the more customers who say good things about any company's business, products and/or services, the more prospective customers will be interested. Apart from the domestic market & almost anyone who has used our equipment became our regular customer. Here are some testimonials of the customers that clearly express what they think about Santec:


01.“Congratulation & thanks to the Santec team to supply & erecting 1500 Tons capacity Hydraulic Press at our plant. They are an enthusiastic, inspired team of young creators. We are happy to mention that we never faced any troubles while dealing with SANTEC & they accommodated our suggestions during the whole process of manufacturing. We strongly recommend Santec products to others”

Mr. Simon Ibrahm, M/s. Karabet Tartarian, Syria




02.“I was really impressed with the services & machinery supplied by Santec. We started the relationship with them by 1 No. Hydraulic Press in 2001 & today we have more them 20 presses at our factory / premise. It was good experience while dealing with Santec. We appreciate their desire for Quality & “Can do attitude.”

Mr. A.L. Vipat, G. M. – Projects, Setco Clutch Ltd., India




03.“I was wonderful experience while dealing with Santec – Team. On receiving the machine in South Africa, any problem that I had were ironed out immediately via email communication. Their response time for my Queries were very fast, either the same day or the next day. We have bought may machines from various companies all over the world. . . . we have found the after sales service from SANTEC to be the best.”

Mr. John Dapshis, M/s. Bay Tools & Die Makers
Port Elizabeth, South Africa


Trade Fair Participation

Trade Fair Participation
Santec participates in exhibitions and seminars organized around the world. Such participation in exhibitions and seminars provides the company a real opportunity to meet with the global counterparts, industry leaders, pioneers and customers. This assists the company in keeping itself abreast of the latest technological advancement taking place in the industrial hydraulic systems. SSANTEC Stall in "India-Rubber Expo-2003 in Mumbai Recently, Santec had participated in India-Rubber Expo-2003 in Mumbai. The company took the opportunity to join the top league of players in the industry and display its potential at a global platform. Different stalls represented leaders in the industries from countries like US, Japan, China, Malaysia, Taiwan and Sri Lanka. A dedicated team from Santec closely followed the latest developments in the industry in order to understand the changing requirements of the customers, world wide.

Shipping Policy

Shipping Policy
Santec is committed to meet the strict delivery schedules and remains very punctual. Till date, the company has a record performance for over 98% on-time deliveries. For the international consignments, the shipment is done through reputed carriers. On the shipment dates, an email is sent to customers in order to notify them about the delivery. This e-mail would also have the copy of invoice attached with packing list. Availability Santec ships most of the consignment from the warehouse. If the standard machines or component is available at the warehousing, it is usually shipped the next business day after the order is processed. However, some of the machines require extra couple of days for complete assembly, inspection, testing and packaging. Carriers All the consignments are shipped via. most reliable international carriers. The company does not ship via USPS. Please make sure to provide an accurate address for the delivery. Delivery quotes are for business days only. The ship date is not counted in air quotes. For example, if it ships 2nd day Air on Monday, it should arrive on Wednesday. Tracking Information The carriers provide the company a unique tracking number for every package. Clients are updated with the status of the shipment throughout the move. Sometimes, it becomes difficult to locate the consignment, in such cases there may uncertainty in date and the exact time for delivery. Shipping Quotes You will be provided with a shipping quote according to commercial carrier rate tables. Santec does not have any control over customs, duty, brokerage fees, or any other additional fees that will be added by government agencies at time of delivery.

Return Policy

Return Policy
Upon receipt of the consignment, if there is any visible damage please refuse the package or make note of any damages to the carton on the delivery receipt , so as to have a record of the damage. If the unit is refused initially or the machine / equipment is found to be damaged after inspection, please contact Santec immediately. The company will then have a new replacement unit sent out and the old one picked up at no charge.

For deliveries where there is no visible damage please inspect materials immediately and if there are any damages or the unit is not in working condition (defective) please contact Santec, so the damaged unit is replaced.

Santech reserves the right to refuse returns for any reasons other than those stated in the above paragraphs. However, if the machine / equipment is returned for some particular reasons, the company will charge fees for restocking and shipping.

Privacy Policy

Santec is committed to protect any personal information that the user may provide. In particular, the company believes that it is important for you to know how the information sent through this Website is treated or processed. Information Collected In general, you can visit this Website without revealing any information about yourself. The web servers collect the domain names, not the e-mail addresses, of visitors. It also seek (as many Web sites do) to place a "cookie" (a small data file) on your computer's hard drive which allows the server to determine the computer when it visits again, in order to track statistical information about navigation. This cookie is not used to obtain any personal identifiable information, it is used only for internal purposes, such as to improve site navigation and to measure the effectiveness of our promotional placements.

There are portions, where website may need to collect personal information from you for a specific purpose, such as to resolve your queries for any related products or service. The information collected from you may include your name, address, telephone, fax number, or e-mail address. Use of Collected Information Domain name information collected by the Santec Website is not used to personally identify the users, instead is aggregated to count number of visits, average time spent on the site, pages viewed, etc. The information is only used to improve the content of the site.

When any of the personal identifiable information is collected such as your name and e-mail address, the company generally lets the user know the purpose for collecting information. Usually, The personal information you provide is used only to respond to your inquiry or to process your request.

Santec may share the client's personal information with other companies, it has hired to provide services. These companies are bound to use personal information only to provide services. Santec does not share, sell, or lease personal information about you to any third-parties for their marketing use. It will only release personal information, if you direct us to do so or if required by law in some limited circumstances (for example, to protect your account from fraud). Security of Collected Information Santec maintains strict physical, electronic, and administrative safeguards to protect your personal information from unauthorized or inappropriate access. The access to the information is restricted only to the workers of the company, who need to know the information to respond to your inquiry or request. Workers who misuse personal information are subject to strict disciplinary action. Access to Collected Information You may review and update the information that you have provided through this Website by simply contacting us. Contacting Us If you have any questions about this privacy policy, please Contact Santec's customer care. The company welcomes all your queries and suggestions about its policies. Changes to this Policy Please check this privacy policy periodically to inform yourself of any changes. Although, Santec reserves the right to modify or supplement the privacy policy, the company will provide notice to you on this Website of any major changes.

Disclaimer

Disclaimer
The information, material or services included in or available through this site may include inaccuracies or typographical errors. Santec makes no representation or warranty as to the completeness or accuracy of Information.

Information is supplied upon the condition that the person receiving the same will make their own determination as to its suitability for their purposes prior to use or in connection with the making of any decision. Any use of this website or the Information is at your own risk.

Santec is neither responsible nor liable for any viruses or other contamination of your system, nor for any delays, errors or omissions arising out of your use of the site or with respect to the material contained on the site. The company is not responsible for any special, indirect, incidental or consequential damages that may arise from the use of, or the inability to use, the site and/or the materials contained on the site .

Visitors to the website are bound to abide by the following terms and conditions, so you are requested to please read this section carefully before proceeding. If you do not agree with any of these terms, you may not use this site. Duties of the User In accessing or using the Santec Website the user shall not
  • Harm other persons, in particular minors, or infringe their personal rights
  • Breach public morality in its manner of use
  • Violate any intellectual property right or any other proprietary right
  • Upload any contents containing a virus, so-called Trojan Horse, or any other program that could damage data
  • Transmit, store or upload hyperlinks or contents to which the user is not entitled, in particular in cases where such hyperlinks or contents are in breach of confidentiality obligations or unlawful
  • Distribute advertising or unsolicited e-mails (so-called "spam") or inaccurate warnings of viruses, defects or similar material and the user shall not solicit or request the participation in any lottery, snowball system, chain letter, pyramid game or similar activity
Santec may deny access to the Website at any time, in particular if the User breaches any obligation arising from these Terms of Use. Third Party Sites As a convenience to you, Santec may provide, on this Site, links to Web Sites operated by other entities. If you use these sites, you will leave Santec Site. If you decide to visit any linked site, you do so at your own risk and it is your responsibility to take all protective measures in order to guard against viruses or other destructive elements. Santec makes no warranty or representation regarding, and does not endorse, any linked Web Sites or the information appearing thereon or any of the products or services described thereon. Privacy Any personally identifiable information you may provide to Santec. via this Site is protected by the Privacy Policy. Santec does not want you to, and you should not, send any confidential or proprietary information to the company. You agree that any information or materials that you or individuals acting on your behalf provide to Santec will not be considered confidential or proprietary. Changes Santec reserves the right, at its sole discretion, to change, modify, add or remove any portion of this Agreement in whole or in part, at any time. Changes in this Agreement will be effective when notice of such change is posted. Your continued use of the Site after any changes to this Agreement are posted will be considered acceptance of those changes.

Trademarks

Trademarks
A trademark is a word, phrase, logo, or symbol that identifies and distinguishes a product or service from others in the marketplace. All the products and logos of Santec has a registered trademarks denoted by (SANTECTM). This trademark may not be used in any manner without prior written consent from Santec India. Using the company's name, logo or other trademark protected materials in a manner that may mislead or confuse others or be used for financial gain may be considered trademark infringement.

With a registered Trademark, Santec is completely protected from any kind of brand infringement. This intellectual property of the company serves to fulfill the public policy objective of consumer protection, by preventing the customers from being misled as to the origin or quality of a product or services.

Copyright

Copyright
By using the site or downloading materials from the site, you agree to abide by the terms & conditions set forth in this notice. If you do not agree with these terms & conditions, please do not use the site or download materials from the site.

You may not distribute text or graphics from this site to others without written consent of SANTEC. Also you may not, without the permission of Santec, copy & distribute this information on any other server,or modify or reuse text or graphics on this or any another system.

No reproduction of any part of the site may be sold or distributed for commercial gain, nor shall it be modified or incorporated in any other work, publication or site, whether in hard copy or electronic format, including posting to any other site, Santec reserves all other rights.

The foregoing are subject to the laws of the Republic of India & the courts in Delhi, India shall have the exclusive jurisdiction on any dispute that may arise out of the use of this site. Please proceed only if you accept all the conditions enumerated herein above, out of your free will & consent.

Factory Tour

Factory Tour
Santech boasts world class manufacturing unit characterized by state-of-the-art infrastructure and highly experienced workforce. The factory has integrated facilities for designing, machining, welding and surface treatment. A completely automated system is used for manufacturing of precision engineering parts. Secondary process such finishing and surface treatment is done with the help of conventional tools and equipment. The photographs below provides the glimpses of our well equipped factory.

Introduction To Physical Principles of Hydraulics

Personnel who operate, service or design fluid power systems should have a complete understanding of the physics and properties of fluids and their behavior under different circumstances. Liquids and gases have tendency to flow freely, and for that reason both are called fluids (from the Latin fluidus, meaning flow). A fluid may be defined as a substance which changes its shape easily and adapts to the shape of its container. This applies to both liquids & gases.

The fluid serves as the medium by which power is transferred in hydraulic machinery. Common hydraulic fluids are based on mineral oil or water. Because hydraulics can transmit high forces rapidly along lightweight pipes of any size, shape and length, they are the prime source of power in aircraft systems such as flying controls, flaps, retractable undercarriages, wheelbrakes, etc.

Since the first use of water as a hydraulic medium in the late 18th century, hydraulics has become an indispensable discipline of engineering science. This reference text bring different components and principle of hydraulics to provide the readers deeper insight to the subject. Basics of hydraulics such as transmission of force, atmospheric pressure, vacuum pressure, gas laws, etc are discussed in detail to provide a better and precise understanding of the complexities involved.

Maintenance of Equipment

Oil—How Clean Does It Have To Be? Oil cleanliness has a major effect on wear within equipment.
Clean, dry oil can extend equipment life between failures up to 8-10 times the normal operating life. The Timken Co., a bearing manufacturer in Canton, OH, reports that reducing water levels from 100 ppm to 25 ppm increases bearing life two times. British hydraulics research indicates that if solids contamination with particles larger than 5 micron is reduced from a range of 5000-10,000 particles/ ml of oil to 160-320 particles, machine life is increased five times.

It is clear there is great benefit to be gained in having clean oil and that it may well be worth spending a lot of money to achieve it. This would be the case where expensive equipment was used and the cost of maintenance was high or where the equipment was costly but not highly profitable to operate. Increasing the equipment life and the period between maintenance up to 10 times normal would be highly profitable in both cases. On the other hand, if the cost of replacement equipment is inexpensive, it is unlikely to be justifiable to spend money on oil filtration. Grading Oil Cleanliness Solid particle counts in oil can be done with optical equipment (microscope, light extinction), with an electron-scanning microscope (ESM), or by sifting through screens. Each procedure produces slightly different particle counts due to the varying sensitivity in detecting particles of different sizes. The ESM detects many more smaller particles than the optical methods.

Counting standard ISO 4406-1999 is used internationally to rate solids contamination of oils. This standard classifies the cleanliness of oil and provides a basis to define acceptable solids contamination. It also means oil filters can be tested to prove their performance meets acceptable standards. Table 1 is part of the ISO 4406 method of coding the level of solid particles in an oil sample. The solid particle content of oil gets a classification that represents the number of particles of a particular size range.

Where calibrated automatic counting devices are used to measure contamination, three scale numbers are used to describe solids contamination: 4 micron and larger, 6 micron and larger, and 14 micron and larger. When the count is done by optical microscope two size ranges are used: 5 micron and larger and 15 micron and larger.

For example, oil solid particle contamination can be described as ISO 20/18/16. This means there are between 5000 and 10,000 particles larger than 4 micron/ml sample. Also there are between 1300 and 2500 particles larger than 6 micron/ml of sample and between 320 and 640 particles larger than 14 micron. If a two-scale number is used, the contamination result could be 18/16. In this case there are between 1300 and 2500 particles larger than 5 micron/ml of sample and between 320 to 640 particles larger than 15 micron.


Contaminated Oil Destroys Equipment Dirty oil spells rapid death for hydraulic machinery and lubricated equipment. Fine tolerance equipment can have clearances between parts of 5-10 microns. Solid particles larger than the clearance gap will jam into the space. The solid particles will be further broken up and mangled while ripping out more material from the surfaces.

In equipment with larger tolerances, the oil film between parts can get as thin as 3-5 micron. Solid particles larger than the oil film will be broken up into smaller pieces and produce more solids contamination. Fig. 1 shows a shaft in a journal bearing lubricated by oil.

Oil Analysis Measures Contamination

Oil Analysis Measures Contamination
Oil samples can be taken and analyzed in a laboratory. The analysis can measure a large range of parameters and factors that influence oil quality. Typically these include tests that quantify:
It is not necessary to do all tests on all oils in all situations. The selection of the type of analysis depends on the oil and where it is used. The oil used in combustion engines, gearboxes, hydraulic systems, and gas turbines is not the same and the conditions under which it operates are different in each situation. For example, soot would be present in internal combustion engines but it would not be present in gearboxes. There is no value in paying money to measure the amount of soot in a gearbox. But the amount of soot in the oil of a diesel engine is of critical importance.

Testing laboratories are required to follow internationally recognized procedures when measuring oil contamination. Equipment used to measure contaminants also needs to be calibrated to recognized international standards. However, just as there are clean and dirty maintenance shops, there are clean and dirty laboratories. Results from laboratories without good calibration procedures and sample hygiene practices or from people who do not fully understand the equipment and procedures should not be trusted.

Not all solid particle counting laboratory equipment can count particles down to very fine sizes. Results from these laboratories would give false figures showing less contamination at low micron sizes than was actually present. Some laboratories use equipment and methods that do not count particles larger than 100 micron. Results from these laboratories would show incorrect large particle counts. In the future, these large particles would be smashed up and broken down, and the resulting smaller particles would quickly contaminate the oil.

If the sample itself is too heavily contaminated, optical counting methods cannot be used because the light emitted by the analyzer will not pass Solid Particle Oil Film Thickness Fig. 1. Solid particles in bearing oil film. 16 LUBRICATION & FLUID POWER/JANUARY-FEBRUARY 2004 through the sample in the same way the equipment was calibrated to receive. Optical counters can mistakenly count water droplets as solid particles. At times it can be necessary to confirm laboratory results by alternate means to prove the results are reliable.

Sampling Cleanliness

The method and cleanliness by which an oil sample is taken has a critical effect on the accuracy of the laboratory results. If the sample is falsely contaminated by taking it from the wrong point or in the wrong way, or if the sample-taking equipment or method introduces contaminants, then false contamination levels will be reported.

Agood sample is one that is cleanly taken from the circulating oil flow. The proper sample-taking method and procedure should be agreed with the laboratory and if necessary the laboratory should be asked to provide training for the sample takers. How clean should oil be? Many original equipment manufacturers have accepted the indisputable evidence from numerous field and laboratory trials that oil cleanliness has a major effect on wear within their equipment. Some of them are now specifying how clean the oil used in their equipment must be if warranty claims are to be honored.

For example, Caterpillar Inc. specifies new oil to have a particle count of ISO 16/13. If new oil is above this level of contamination it will not warranty the equipment. When new oil from a leading international oil manufacturer was tested before putting it into new Caterpillar equipment, the solid particle contamination was found to be 17/14. This was new oil from a never previously opened container. In this case the new oil had to be further filtered to bring it to below the required specification

Oil filtration For extremely low wear rates and long equipment life, the evidence indicates that oil needs to be filtered down below 5 micron size and preferably down to 1 micron size. Care needs to be taken that the filter does not remove any solid additives, such as graphite, in the oil. Additives dissolved in the oil will not be removed unless the additive is attached to a solid particle.

Oil filtration can be done under full oil flow or with bypass flow or offline. There are several filter types such as pleated paper and wrapped fibre cord. In all cases the filter must capture a large proportion of greater than 5 micron particles if it is to clean the oil. Filter performance The correct way to measure filter performance is by use of the Beta Rating. which compares the number of particles entering a filter to the number leaving. It is an accurate way to measure true in-service performance. Nominal filter micron size ratings from manufacturers are meaningless. And absolute filter micron size ratings are unreliable since the softer particles in the oil can be squeezed through the filter and reappear as contaminants.

Numerous tests on a range of hydraulic (e.g., piston pump) and oillubricated equipment (e.g., truck engine) have been conducted that confirmed filtering oil and removing particles deliver exceptionally long equipment life. The cost of suitable filtration systems is not expensive. For expensive hydraulic and oil-lubricated equipment the cost of filtration is easily and quickly returned by the large gain in equipment working life and reliability.

This article is an excerpt from “Rotating Machinery Essentials” by Mike Sondalini (1999). Detail at www.feedforward. com.au/life-cycle-management.htm

Mike Sondalini is an equipment longevity engineer and author. He edits the subscription-based newsletter Process & Plant Equipment UPTIME (www.feedforward.com.au). He can be reached at Lifetime Reliability, P. O. Box 578, Bentley, WA, 6102 Australia; (+61 8) 9457 0742; www.lifetime-reliability. com. Don Irvine is with Donamar Filters that supplied the data for this article.

Rubber Components

Rubber Components
Natural and synthetic rubbers have produced significant impact on global markets. The share of natural and synthetic rubber in industries is 40 percent and 60 percent respectively. Major producers of natural rubber are Malaysia, Indonesia, and Thailand, whereas US is the leading producer of synthetic rubber. India is also a leading producer of the both natural and synthetic rubber. The consumption of natural rubber is by and large contributed by the automobile industry and the transportation sector. Various reputed tyres and tubes producing companies require tons of natural rubber annually. Moreover, there are a range of industrial products made of rubber. Rubbers have numerous applications in various sectors like:
  • Automotive (belts, hoses, gaskets, moldings)
  • Industrial (adhesives, padding, belting, vibration dampening, wire sheathing)
  • Consumer (toys, door moldings)
  • Construction (roofing, sealants, moldings)

The leading country in rubber consumption is China. India ranks at the fourth position after USA and Japan. Both natural rubber and synthetic rubber are the preferred materials to produce a host of industrial goods. Most of these products are manufactured from a wide range of elastomers including Bekalite, SMC, DMC, FRP, Thermosetting Plastics, EVA and Phenolic Resins.


Rubber Components - Santec Advantage

Rubber Components - Santec Advantage
Santec is among India’s leading manufacturers and exporters of hydraulic presses and machines, which are used in the production of a wide range of rubber components. The products are either supplied as stand-alone systems or on turnkey basis. The company provides a wide variety of rubber moulding machines including:
  • Rubber molding presses
  • Conveyor belts molding presses
  • Solid tyres molding presses
  • Rubber mats molding presses
  • Rubber flaps molding presses
  • Silicone rubber pads & parts molding presses
  • Tyres & tubes molding presses
  • Laboratory compression molding presses
  • Oil seals molding presses
  • Precured tread molding press

The comprehensive range of the compression moulding presses is widely applied in the production of following a host of products and industrial components like Plastic pallets, Plastic sheets, Head liners, Rubber mats, silicone rubber medical parts, conveyor belts, transmission belts, etc.

Santec is committed to provide the premium quality hydraulic presses, which conform to the international standards of quality and safety. Therefore, the company apply stringent quality checking and testing on each product. The in-house Quality Control & Assurance (QC & A) department keeps a strict vigil on the entire manufacturing operations to ensure best quality systems that bring only profitable results.

Automobile Components - Overview

Automobile Components - Overview
Automotive industry is a highly diversified sector. The automobile and automotive parts & components manufacturers constitute a major part of the industry. The turnover of the auto component industry was estimated to over US$ 18 billion in 2007-08. This records an increase of 27.2 per cent since 2002-2003. This turnover is likely to touch US$ 40 billion by 2015-16. In addition to this, global automobile manufacturers see India as the next major auto components manufacturing hub and rapidly increasing their investment for the same.

The automotive industry has been witnessing tremendous and unprecedented changes. Most of the major automotive players are shifting their production facilities in these emerging markets. Further they are outsourcing most of their production work to their parties in order to focus on marketing and reduce costs. Auto components amount to 31.5% share of the global automobile industry. The global automotive component industry is highly diverse and comprises of various product segments like:
  • Engine parts (pistons, piston rings, engine valves, carburetors,and diesel-based fuel delivery systems)
  • Drive transmission (gears, wheels,)
  • Steering parts (steering systems, axles, and clutches)
  • Suspension & braking parts (brakes, brake assemblies, leaf springs, shock absorbers, brake linings)
  • Body and Chassis Parts (sheet metal components and plastic-molded parts)
  • Electrical parts
  • Plastic auto parts
  • Other auto components parts

Automobile Components - Santec Advantage

Automobile Components - Santec Advantage
Santec has its own world class manufacturing facilities to design and develop a wide range of hydraulic presses and machines, which find ample application in automobile industry. The company also offers industrial presses and other hydraulic systems on turkey basis. These presses can be developed on any specifications provided by the customers. Empowered with automated machines and best technologies, the company ensures precision, accuracy and reliability. Some of Santec's products used in automobile industry are:
  • Deep Drawing Presses
  • Double action Deep Drawing Presses
  • Cold Forging Presses
  • Plastic Sheets Moulding Presses
  • Transfer Moulding Presses for Rubber Parts
  • Vertical Type Rubber Injection Moulding Machine
  • Transfer Moulding Presses for Switch Gears

In addition to these machines, a wide range of other systems is offered in customers' preferences. Every machine is compulsorily subjected to 72 hours of reliability testing. In this test, the machines are continuously operated to check the breakdowns at peak loads. However, if further the system creates any trouble, complete technical support is provided on 24x7 basis. In addition to this, prompt after-sales services are also imparted to substantially increase the efficiency of the machines.

Builder Hardware - Overview

Builder Hardware - Overview
Building Hardware is also referred as architectural hardware, construction hardware and even finish hardware. It is essentially a collective term for all those hardware items, which are required in building, construction and civil engineering projects. Right from decoration and safety to finishing, building hardware are mounted on various parts of building, chiefly on the moving parts like doors, drawers, windows, etc. The constant growing demand for exquisite building hardwares has led to a fierce competition in the global market. Building hardware products and other similar supplies can be broadly categorized into:
  • Bathroom Hardware
  • Door Hardware
  • Furniture Hardware
  • Safety & Security Hardware
  • Plumbing Hardware
  • Cabinet Hardware
  • Window Hardware
  • Curtain Hardware

All these building hardware items are supplied in various shapes, sizes and designs. Moreover, they must fulfill the requirements of coherent surface, durability and easiness to clean. Apart from these, the industry becoming sensitive about the environmental issues. Many manufacturers are making substantial efforts to review their production facilities to become Eco-friendly. Apart from this, manufacturers also focus on cost-effectiveness of the products.

Builder Hardware - Santec Advantage

Builder Hardware - Santec Advantage
Santec offers a wide range of hydraulic presses and other hydraulic systems, which are used in the production of building hardware. These systems are either standard or custom-tailored. Apart from ensuring precision and accuracy, these hydraulic machines conforms to environmental norms set for industries. The equipment have different kind of control arrangements to suit various needs. Above all, these machines are highly efficient to develop cost-effective products. Some of the machines that Santec offers to building hardware industry are:
  • SS Kitchen Sink Drawing Presses
  • Hydraulic Punching Presses
  • Hydraulic Trimming Presses
  • Hydraulic Coining Presses
  • Powder Compacting Presses
  • Bath Tubs Drawing Presses
  • Deep Drawing Presses for Kitchen Sinks
  • Deep Drawing Presses for Bath tubs
  • Double action Deep Drawing Presses
  • Sheet Bending Press
  • Sheet Metal Presses
  • Sheet Folding Press
  • Swaging Machine

Santec always endeavors to achieve technological competence through extensive research and development to manufacture highly efficient hydraulic equipment. This is to ensure best return for customers' money. Apart from these, the company provides complete technical support and other value added services like after-sales-services, consultancy, custom product development, etc. The company also provides its services for enhancing the capacity, modifying the specifications and fine-tuning the plants as per new codes.

FRP Products - Overview

FRP Products - Overview
Products manufactured from fiber reinforced plastic or FRP offer great advantages when used in complex applications, which involve severe environmental conditions. FRP products are light in weight, flexible and highly corrosion resistant as well as highly cost effective. Also a wide range of additional physical properties can be achieved with different constructions. The different types of FRP used in the industrial level production are:

Carbon Fiber Reinforced Plastic
Carbon fibers are processed to weave or braid into carbon fabrics, cloths and mats.

Aramid Fiber Reinforced Plastic
Aramid fibers are manufactured in varying grades with varying qualities for strength and rigidity. They are tailored to specific design needs concerns.

Glass Fiber Reinforced Plastic
Glass fibers have reduced weight, improved surface quality and aerodynamics. They are easier to shape into complex shapes.

FRP Molding Processes
There are two distinct categories of molding processes using FRP plastics viz. composite molding and wet molding. In composite molding, plastics are fiber reinforced before being put through molding process. Whereas in wet molding, it combines fiber reinforcement and the matrix or resist during the molding process.

Important FRP Products
Some of the important FRP products that are used widely in industries are:
  • Body fairing and Head light covering, modflaps, mudguards, engine guards
  • Chemical tanks
  • Exhaust systems
  • Canopies and fume extractors
  • Ducting, scrubbers, fume cupboards, security cabins, air purifying chambers, etc.
  • Packing units
  • FRP doors, table tops, partitions, etc.

FRP Products - Santec Advantage

FRP Products - Santec Advantage
Santec offers standard as well as tailor-made hydraulic presses and systems, which are used in the production of FRP products. Cost-effective and reliable, these hydraulic systems extends a range of advantages like high performance and superior reliability. Various levels of sophistication and control options are available in various systems. Engineers and research professionals consistently work to improve the products' technology to make them suitable for different types of applications. Some of the hydraulic systems offered by Santec are:
  • Cold Forging Presses
  • FRP Moulding Presses
  • Rubber Mixing Mill
  • Stock Blender
  • Dispersion Kneader
  • Bale Cutters
  • 4 Pillar Type Compression Molding Press
  • Frame Type Compression Molding Press
  • Hydraulic Punching Presses
  • Hydraulic Trimming Presses
  • Hydraulic Blanking Presses

Santec also provides a range of project management services to enhance the capacity, to modify the specifications, to fine-tune the plants as per new codes, etc. Moreover, the company provides the systems on turnkey basis. Santec supervises various production processes at customers' facilities to verify the conformity of the plants for proper functioning, as per the requisite codes and standards. It also offers its services for auditing the machines and plants on periodic basis.

Sheet Metal Products - Overview

Sheet Metal Products - Overview
Sheet metal fabrication includes a diverse range of processes used to fashion sheet metal into usable products. The processes include cutting, bending, rolling, forming, stamping, welding, etc. Products manufactured through sheet metal fabrication are used in a variety of applications right from industrial and commercial to domestic.

Sheet metal cutting includes a number of techniques used to cut metal into smaller pieces so that it can be molded or formed into components. Common types of sheet metal cutting involve shearing, electrical discharge machining (EDM), laser cutting, water jet and abrasive cutting. Advantages include almost no material heating during cutting, low side loads and ability to achieve complex shapes.

Sheet metal forming processes include those actions, which are used to provide specific shapes to sheet metal. Forming processes are used to shape the sheet metal to its final shape. At the same time, in the rolling process, a series of roll stands is used to shape a strip of flat-rolled metal to a desired cross section. Stamping is the process of impressing surface definition and three-dimensional designs onto materials with pressurized tools and dies. Hardware and fastener creation is the capability to supply and integrate hardware such as handles, latches, fasteners, etc.

Materials
Following materials are used in sheet metal forming process:
  • Ferrous Metals
  • Nonferrous Metals
  • Exotic Metals and Alloys

Sheet Metal Products - Santec Advantage

Sheet Metal Products - Santec Advantage
Sheet Metal Products - SanSantec's hydraulic presses and other hydraulic systems are used in a wide spectrum of industrial and commercial applications. The line of equipment is used to produce a wide range of sheet metal components. Apart from precision and accuracy, the equipment have different kind of guiding arrangement to suit the needs of various applications. Santec offers different types of hydraulic presses for sheet metal industry:
  • Deep Drawing Presses
  • SS Drawing Presses
  • Hydraulic Punching Presses
  • Triple Compression Deep Drawing Press
  • Hydraulic Trimming Presses
  • Hydraulic Coining Presses
  • Powder Compacting Presses
  • Hydraulic Blanking Presses
  • C' Frame Type Presses
  • Compression Molding Presses
  • 4 - Nos Hard Chrome Pillars Type Presses

These machines produces sheet metal components to precise thickness or width requirements with controlled hardness and surface finish properties. They also ensure accurate dimensional specifications like overall thickness, gauge thickness, overall width, outer diameter (OD) and length. The machines are equally capable for producing different types of sheet metal like cast, wrought, extruded, compacted, cold finished, drawn, hot rolled or arc furnace treated.

Quality assurance is critical in all stages of production. It helps in monitoring and controlling the level of quality, which further indicates the level of adherence to the specifications provided by the customers. Quality assurance also directs and facilitates the establishment of all those activities that make sure of the quality of the goods delivered.
tec Advantage

Surgical Implants & Instrument - Overview

Surgical Implants & Instrument - Overview
There is an increasing demand for a variety of medical surgical instruments and tools. Some of them are for general purposes, while others are designed for a specific type of surgery. There are a wide range of surgical instruments and surgical implants used in various applications. The range includes products from basic level to high-end level. Moreover, the surgical implants and instruments are made of different materials such as metals, alloys, plastics and rubbers (both natural & synthetic). All these products are required to meet or exceed as per the prescribed guidelines laid-down by international authorities. There is no space for substandard quality. There are several classes of surgical instruments. Some of the prominently used or essential surgical instrument are:

Surgical Implants & Instrument - Santec Advantage

Surgical Implants & Instrument - Santec Advantage
Santec offers most efficient hydraulic presses and hydraulic systems in various configurations, which suit the varied requirements of surgical implants and instruments production. These presses are used in manufacturing of surgical instruments, implants and other products. These hydraulic presses have compact design and easy operation. Moreover, these presses and other hydraulic systems ensure better accuracy each time and every time. For this industry, Santec offers following machines in standards as well as tailor-made configurations:
  • Deep Drawing Presses
  • Hydraulic Punching Presses
  • Triple Compression Deep Drawing Press
  • Hydraulic Trimming Presses
  • Hydraulic Coining Presses
  • Hydraulic Blanking Presses
  • Compression Molding Presses
  • Rubber Molding Presses
  • Silicone Rubber Molding Presses
  • Double action Deep Drawing Presses

The hydraulic systems are designed using latest technologies. As for example, the systems feature PLC (microprocessor) servo, proportional controls and cartridge valve. Moreover, the capacity is ranging from 15 tons to 5000 tons.

Earthmoving Equipment - Overview

Earthmoving Equipment - Overview
The earthmoving machines incorporate wide range machine accessories and spare parts. They comprise of spectrum fabricating parts, transmission accessories, gear parts, tooth point, hoses, spare parts, casting components, etc. The hydraulic earthmoving equipment enhance operating efficiency and safety. These powerful and high performance equipments are suited for tough jobs. Some of the important hydraulic earth moving systems are:
  • Hydraulic Excavators
  • Hydraulic Crane
  • Hydraulic Elevator
  • Hydraulic Forklift
  • Hydraulic Dump Trailer
  • Hydraulic Truck Crane

The range of transmission spare parts includes a proficient range of technical products like rack, pinion, shaft, pinion, gear kits etc., whereas the transmission gear parts includes products like tarret assembly and parts, drive shaft, parts etc. The hydraulic parts are manufactured in a very methodological manner comprising of hydraulic hoses, hydraulic cylinder, seal, kits seals, hydraulic ram assembly and other replacement parts.

The castings incorporate a specialized range of products in user friendly including boom locks, king post, planetary hub and cover, transmission casings etc. The earthmoving machine spare and equipment parts include roof, air cleaner, lube oil filter and fuel filter assembly, the exhaust silencer, water pumps and adaptors etc. Fabricating all these spare parts for these systems requires precision and high accuracy.

Earthmoving Equipment - Santec Advantage

Earthmoving Equipment - Santec Advantage
Hydraulic earthmoving equipment consist of several parts made of metal as well as plastic components. All these parts and components require precision in design as well as accuracy. Santec offers a wide range of machinery and hydraulic systems, which are suitably designed to manufacture a host of hydraulic machines including their spare parts and components. These machines are offered in standard as well as in customized specifications to meet the varied requirements of the particular applications. Some of these machines are:
  • Deep Drawing Presses
  • Hydraulic Punching Presses
  • Hydraulic Trimming Presses
  • Hydraulic Coining Presses
  • Compression Molding Presses
  • Rubber Molding Presses
  • Presses with platen tilting arrangement
  • Double action Deep Drawing Presses
  • Plastic Sheets Moulding Presses
  • Transfer Moulding Presses for Rubber Parts
  • Vertical Type Rubber Injection Moulding Machine
  • Sheet Bending Press
  • Sheet Metal Presses
  • Sheet Folding Press

Apart from these equipment, Santec also offers a wide range of hydraulic components and systems. These hydraulic products are offered in standard specifications as well as custom tailored products are also manufactured as per the preferences of the customers. These prducts are:

Material Handling Equipment - Overview

Material Handling Equipment - Overview
Material handling equipment are designed with safety factors for excess load conditions and are equipped to provide long service life. Hydraulic material handling equipment are a large flexible structure moved by a control system that takes its input from a human operator and translates this command into the motion of actuators which move the mechanical structure. Various hydraulic components used in their construction are designed as per the safety standards.

The high performance and highly powerful, hydraulic material equipment together with the capacity for high volumes are suited for lifting heavy loads. They are designed and tested to meet the standard requirements. These machines integrate easily with most architectural designs and have long operational life with minimal maintenance, ride comfort and totally safe operation. They have a cost-effective and installation design. The prominent parts of the material handling systems are:

Material Handling Equipment - Santec Advantage

Material Handling Equipment - Santec Advantage
The basic prerequisites of material handling equipment are reliable, accurate and precise. In fact, these three words are often used to describe material handling equipment. Santec provides a variety of solutions in material handling with a range of standard equipment as well as custom engineered solutions. The solutions are intended to help customers enhancing their productivity and competitiveness of the material handling operations. Every solution is specifically tailored to suit the customers' needs. Santec offers a wide range of machinery and hydraulic systems, which are designed for the production of material handling equipment and their spare parts and components. Some of these machines are:
  • Sheet Bending Press
  • Sheet Metal Presses
  • Sheet Folding Press
  • Hydraulic Trimming Presses
  • Hydraulic Coining Presses
  • Compression Molding Presses
  • Deep Drawing Presses
  • Hydraulic Punching Presses
  • Rubber Molding Presses
  • Plastic Sheets Moulding Presses
  • Transfer Moulding Presses for Rubber Parts
  • Vertical Type Rubber Injection Moulding Machine
  • Presses with platen tilting arrangement
  • Double action Deep Drawing Presses

Apart from these equipment, Santec provides a host of hydraulic products that are the integral part of material handling equipment. These components and systems are offered in standard as well as customized specifications. Some of these products are:

Construction Equipment - Overview

Construction Equipment - Overview
Construction Equipment Industry experiences strong growth, spurred by the nation’s rapid economic development. Scaling new heights in the Indian Construction Equipment Industry, the industry has the potential to grow fivefold from its current size of US$2.3 billion to approximately US$12–13 billion by 2015. The industry players intend to introduce low-priced multi-purpose equipment to attract new customers and to increase mechanization in important areas. They also improve cost positions and design to the technical prowess. Some of th important construction equipment are:
  • Cantilevered Sling
  • Hydraulic Elevator
  • Hydraulic Muffler
  • Cranes
  • Hydraulic Forklift

Construction equipment have features like power steering, pneumatic tires, full head, long forks, stop and backup lights. These heavy duty systems are best suited for a large number of industrial and commercial applications. They are tough and stand up to everyday use. They save time and due to the lowered cost, serve as an economical alternative.

Hydraulic construction equipment are simple by design but can perform miraculous tasks that are otherwise impossible to perform. Within minutes, these machines raise multi-ton bridge beams on highways, heavy equipment in factories and even lift beach-front houses onto pilings. Hydraulic construction equipment are also used to lift killer whales out of water tanks while shifting them to new destinations.

Construction Equipment - Santec Advantage

Construction Equipment - Santec Advantage
Hydraulic construction machines involves a whole lot of components and spare parts. Santec offers a comprehensive range of machinery and equipment, which are used to produce these construction machines and their components. The systems are offered in standard as well as in customized specifications to meet the varied requirements of the particular applications. Santec undertakes continual improvement in its manufacturing processes and techniques to provide highly efficient systems for customers. Some of the machines that the company offers to construction machinery industry are:
  • Deep Drawing Presses
  • Plastic Sheets Moulding Presses
  • Transfer Moulding Presses for Rubber Parts
  • Vertical Type Rubber Injection Moulding Machine
  • Sheet Bending Press
  • Sheet Metal Presses
  • Sheet Folding Press
  • Hydraulic Punching Presses
  • Hydraulic Trimming Presses
  • Hydraulic Coining Presses
  • Compression Molding Presses
  • Rubber Molding Presses
  • Presses with platen tilting arrangement
  • Double action Deep Drawing Presses

Santec also offers a comprehensive range of hydraulic products in standard and customized specifications, which find wide application in the production of construction machines. These hydraulic products are:

Aeronautical Systems - Overview

Aeronautical Systems - Overview
Global aeronautical industry is acquiring dimensions and is a high value global business. Significant changes are happening within short intervals with far more complex and technologically-driven innovation. Efforts to ensure quality of aeronautical products are enormous due to the technological sophistication, stringent practices and the spread of a large number of associated work-centers in the aviation sector. Airworthiness, quality, reliability and safety are the major selling points of aeronautical products.

Aeronautical equipment such as aircrafts (both military and civil) and their parts demand utmost safety and reliability during service use. Therefore, certain additional industry-specific requirements become mandatory. These include requirements in the areas of reliability, maintainability, safety, design verification/validation, etc. Emphasis is also required in areas such as configuration management, quality control accountability, article inspection, etc.

Some important parts of civilian and military aircraft including helicopters are:

Aeronautical Systems - Santec Advantage

Aeronautical Systems - Santec Advantage
Aeronautical industry is one of the highly crucial industry in the world. Those who are operating into this industry can never even think of sub-standard quality, so does Santec. The company offers a wide range of machines and equipment, which are used to produce the parts of various aeronautical systems. Right from enclosures to fixtures, these presses are equally suitable for making metal as well as rubber, plastic or FRP components. Designed in standard or customized specifications, the hydraulic machines useful for aeronautical industry are:
  • Hydraulic Punching Presses
  • Hydraulic Blanking Presses
  • Compression Molding Presses
  • Rubber Molding Presses
  • Solid Tyres Molding Presses
  • Silicone Rubber Molding Presses
  • Deep Drawing Presses
  • FRP moulding Presses
  • Rubber Injection Moulding Machine
  • Sheet Bending Press
  • Sheet Metal Presses
  • Sheet Folding Press

Santec focuses on few key result areas, which overall affect the quality. The company's objective is to ensure continual improvement in the products' performance and their reliability. Hence, the company meet customers' requirements in terms of functionality, safety, efficiency and life expectancy. It also assists Santec in rapid market expansion beyond the shores of India and to have a strong global footprint.

Pipe / Tubes - Overview

Pipe / Tubes - Overview
The building & construction industries along with the oil & gas sector are the major marketplaces for pipes and tubes. With the booming markets, the future of pipes and tubes looks bright. Significant consolidation and rationalization of excess capacity has occurred in some segments, while cost containment and improved quality control measures have led to productivity gains in pipes and tubes industry. The industry is expected to experience considerable change and varying growth rates.

The global export market of the steel pipes is stated to be close to $27 billion a year. The US, Europe, Australia and Japan are the biggest importers. India is amongst the major exporting nations. Steel pipe industry in India consists of firms mainly engaged in manufacturing seamless or welded steel pipes or tubes or ferrous metal pipe or tube fittings.

Seamless steel pipes and tubes are widely used in industries like hydrocarbon, processing and general engineering. Seamless pipes are used where strength, resistance to corrosion and product life is crucial such as boilers, ball bearings, automobiles, chemical plants, fertilizers, petrochemicals, industrial machinery, etc.

Pipe / Tubes - Santec Advantage

Pipe / Tubes - Santec Advantage
Santec is one of the leading manufacturers and exporters of hydraulic presses and other hydraulic machines, which are used in the production of a comprehensive range of industrial pipes and tubes. Apart from stand-alone systems, Santec can supply the entire plant for any installation on turnkey basis. All these plants and equipment are offered in standard and customized specifications. The company provides a wide variety of machines for pipe and tube industry such as:
  • Sheet Bending Press
  • Sheet Metal Presses
  • Sheet Folding Press
  • Tub End Forming Machine
  • Tube Pointing Machine
  • Swaging Machine
  • Deep Drawing Presses
  • Hydraulic Trimming Presses
  • Hydraulic Coining Presses
  • Hydraulic Blanking Presses
  • Double action Deep Drawing Presses

The comprehensive range of the hydraulic systems and machines is widely applied in the production of a host of industrial pipes and tubes in different cross sections, outer diameters, inner diameters and other dimensional specifications. Santec is committed to provide the premium quality hydraulic presses, which conform to the international standards of quality and safety. Moreover, the company offers these hydraulic machines and systems in most competitive prices.

Scrap - Overview

Scrap - Overview
As the steel industry is so massive, so is the scarp industry. Most of scrap are recovered from old electric scrap, electronic equipment including computers, military equipment, jewelry etc. Scrap industry also covers the major recyclable materials, from metals to plastics, paper and pulp, rubber and glass.

The use of scrap instead of virgin ore has several advantages, significantly in energy savings. If one of the attractions of ferrous and nonferrous scrap is in energy savings, the other being price levels that are particularly attractive.

Not only the steel industry is large, but other base metals are also promising. In fact, around 40% of the world's need for copper is provided for by scrap. Using scrap not only reduces air pollution and water use, it also conserves natural resources. The greatest environmental benefit from using scrap, instead of virgin ore, is the reduction in greenhouse emissions. Recycling metals saves new energy use by the mining industry.

Whether or not base metal, there will always be a need for scrap metal. With energy looking to remain costly and concern for our environment set only to increase, scrap industry continue to remain crucial for almost all industries.

Scrap - Santec Advantage

Scrap - Santec Advantage
Santec has world class manufacturing facilities, which supports its operational processes to design and develop superior quality hydraulic machines, which are used in scrap industry for processing of the scrap. The company offers stand along hydraulic systems as well as entire plant on turkey basis. These hydraulic systems are developed in various specifications to suit the requirements of the customers. Every scarp processing system is designed to ensure precision, accuracy and reliability. Some of Santec's products used in scrap industry are:
  • Triple Compression Scrap Baling Press - Horizontal Type
  • Double Compression Scrap Baling Press - Horizontal Type
  • Single Compression Scrap Baling Press - Horizontal Type
  • Hydraulic Non-Metal Scrap Baling Presses
  • Vertical Bailers for Scrapped Car
  • Hydraulic Drum Bailers
  • Reclaim Rubber Machinery
  • Rubber Bale Cutters

Along with a wide range of hydraulic machines for scrap industry, Santec also offers a host of customer support services like after-sales-services, training programs, emergency troubleshooting, etc. One very exclusive thing about these scrap processing hydraulic machines is that every machine is compulsorily subjected to reliability testing. In this test, the machines are continuously operated to check the breakdowns at peak loads.

Electrical Accessories - Overview

Electrical Accessories - Overview
Electronics & electrical Industry comprises of various products like display devices, motors, batteries, cable, connectors, electronic components, power distribution equipment, lighting fixtures, electronic enclosures, etc. The electronics & electrical sector is witnessing various new inventions each and every day. The main reasons behind these inventions are the growing demand at the consumers end and the development made in the field of science and technology. Electronics and electrical sector is one of the most booming sectors and thus is attracting large number of individuals and companies to venture into the industry. Some of the major products from this industry includes:
  • Audio Video Equipment
  • Batteries & Chargers
  • Cables & Connectors
  • Consumer Electronics
  • Display Devices
  • Electric Motors
  • Electrical Accessories
  • Electrical Components
  • Electrical Equipment
  • Electrical Testing Equipment
  • Electronic Components
  • Electronic Enclosure
  • Heating and Cooling Equipment
  • Lamps & Lighting Fixtures
  • Microelectronics
  • Power Distribution Equipment
  • Power Supplies
  • Transformers and Inductors

Indian electrical industry has grown and also due to overall economic growth. The industry has seen a growth of 20% and it is speculated the same level of growth for the next few years. The domestic market in India is itself large and one must firstly satisfy this market with products that meet international quality standards. The electrical/electronics industry in India is growing to its full potential in the coming years.

Electrical Accessories - Santec Advantage

Electrical Accessories - Santec Advantage
Santec's hydraulic presses and other hydraulic systems are used in a wide spectrum of industrial applications. The line of equipment is used to produce a wide range of electric and electronic components. Apart from precision and accuracy, the equipment have different kind of control arrangements to suit the needs of various applications. Santec offers different types of hydraulic presses for electric and electronic industry, which include:
  • Presses for silicon key pads
  • Cold Forging Presses
  • FRP Moulding Presses
  • DMC Moulding Presses
  • Plastic Sheets Moulding Presses
  • Vertical Type Rubber Injection Moulding Machine
  • Transfer Moulding Presses for Switch Gears
  • Sheet Bending Press
  • Sheet Metal Presses
  • Sheet Folding Press
  • Tub End Forming Machine
  • Tube Pointing Machine
  • Swaging Machine

With concerted efforts in R&D, Santec tries to achieve technological competence and self-reliance. The company undertakes extensive research and development on various projects to manufacture highly efficient, tailor-made hydraulic presses. Besides, the company also offers complete technical support and prompt after-sales-services. The after-sales service operations are designed to substantially increase the efficiency of the customers' plants and production capacity.

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    U. K. Sangal

    (Director)

    Santec Exim Private Limited

    IMT Manesar, Gurgaon, Haryana, India

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