Vacuum Moulding Presses

• Minimum Order Quantity: 1 Ton
• Brand: Santec
• Material: Cast iron
• Surface treatment : Painted
• Automatic grade: Automatic

Santec's Vacuum Laminating press is ideal for molding applications where faster production high quality is essential. The specially designed vacuum chambers of the machine pays off in the terms of higher quality and reduced scrap parts. Surrounding the workpiece with a vacuum removes heated gases and trapped air frame the part, eliminating the defects. Self-contained hydraulic system features on efficient load sensing, pressure compensated pump, hydraulic oil reservoir with sight gauge, thermometer and a clean-out door.

• Minimum Order Quantity: 1 Ton
• Brand : Santec
• Platen dimensions : 14 feet
• Hydraulic pressures : 3000Psi
• Surface treatment: Painted
• Material: Cast iron

Santec's Vacuum Compression Molding Press comprises of two sections, a Vacuum Molding Press, and an automatic Mold Ejection System. Both the segments are connected with automatic mould handling arrangement, sequenced with press operation. The machine is automatically operated resulting considerable saving of time. As the process of molding is done in the vacuum, components are molded with assured control parameters without any porosity. These molding machines are the most convenient and fastest way for producing plastic casing with varying dimensions.

• Minimum Order Quantity: 1 Ton
• Brand : Santec
• Frame Design: Slab side type, Four pillars, C- frame, Ring Type
• Clamping Capacity: 10 Tons to 500 Tons
• Platen Size: 8 Sq, inch to 48 sq. inch
• Material: Cast iron

Santec offers a wide range of special Transfer Moulding Presses for manufacturing rubber parts & DMC/ urea or switch gears or electrical parts. These hydraulically operated presses provide excellent dimensional stability and finish for the pressed components. Transfer moulding from Santec is equipped with advanced features such as touch type panel screen, sliding and ejector arrangement.

Santec has the engineering capability to design and develop different types of Transfer Moulding Presses based upon the specific application requirements of the clients. It offers a comprehensive range of Presses including:

• Transfer Moulding Presses for Rubber Parts
• Transfer Moulding Presses for DMC / Urea
• Compression Molding Press with Bottom side Transfer Moulding arrangements for Switch Gears & other electrical parts
• Santec's Transfer Moulding Presses are extensively used for manufacturing engine mounting bellows, electrical switch gears, DMC & urea parts dead end, Rubber molded parts & polymer insulators. These machines are suitable for production, where the following features are desired:
  • Mid range dimensional tolerances
  • Low to medium volume production
  • Small to medium sized parts
  • Delicately shaped parts
  • Low to medium durometer materials
  • Insert molding
  • Colored and translucent compounds
  
  Process Description
  The process of transfer molding involves pushing unvulcanized rubber through sprues into the heated mold. Rubber is placed in a chamber at the top of the mold then transfered in a press. During the transfer, rubber is forced through the mold to prevent trapped air (bubbles) while forming the final product. The mold is tightly held closed while the material cures. As the result of this process, the transfer molded parts formed are more consistent /uniform than compression molded parts.
  
  There are two variants of the process: (a) pot transfer molding, in which the charge is injected from a "pot" through a vertical sprue channel into the cavity; and (b) plunger transfer molding, in which the charge is injected by means of a plunger from a heated well using lateral channels to feed the rubber into the mold cavity. In both cases, scrap is produced each cycle in the form of the leftover material in the base of the well and lateral channels, known as cull. In addition, the sprue in pot transfer is scrap material. Because the polymers are thermosetting, the scrap cannot be recovered.
  
  Transfer molding is closely related to compression molding, because both the processes are applied on the same polymer types (thermosets and elastomers). Similarity to injection molding can also be observed, in the way the charge is preheated in a separate chamber and then injected into the mold. Transfer molding is capable of molding part shapes that are more intricate than compression molding, but not as intricate as injection molding. Transfer molding also lends itself to molding with inserts, in which a metal or ceramic insert is placed into the cavity prior to injection, and the heated plastic bonds to the insert during process of molding.

Price will be different according to Customer Requirement
Additional Information:

• Port of Dispatch: All over World
• Delivery Time: Ready Stock
• Packaging Details: Polythene and Wooden Packing

• Brand: Santec
• Material: Cast iron
• Surface treatment: Painted
• Automation grade: Automatic

Santec's Vacuum Laminating press is ideal for molding applications where faster production & high quality is essential. The specially designed vacuum chambers of the machine pays off in the terms of higher quality and reduced scrap parts. Surrounding the workpiece with a vacuum removes heated gases and trapped air frame the part, eliminating the defects. Self-contained hydraulic system features on efficient load sensing, pressure compensated pump, hydraulic oil reservoir with sight gauge, thermometer and a clean-out door.
Additional Information:

• Port of Dispatch: Ex-Works
• Delivery Time: 3 months

• Brand: Santec
• Platen dimension: 14 feet
• Hydraulic pressures : 3000 psi
• Surface treatment: Painted

Santec's Vacuum Compression Molding Press comprises of two sections, a Vacuum Molding Press, and an automatic Mold Ejection System. Both the segments are connected with automatic mold handling arrangement, sequenced with press operation. The machine is automatically operated resulting considerable saving of time. As the process of molding is done in the vacuum, components are molded with assured control parameters without any porosity. These molding machines are the most convenient and fastest way for producing plastic casing with varying dimensions.